Best Way To Cut Aluminum Sheet At Home

For thin sheets of metal you can use tin snips to cut through it.

Best way to cut aluminum sheet at home.

While these methods result in controlled accurate cuts with limited. Using a softer piece of material such as wood as a backer will allow the chisel to push through the metal and prevent wear on the chisel s tip. Cut metal with your circular saw. To cut the sheets of metal rathe.

If possible choose a saw blade that creates narrow kerfs the notch or slot made by the saw. Step 5 optional if your project requires cutting a hole in the center of sheet metal draw it on the metal as you would any other cut line. Flip the sheet over and repeat. Thick using a ferrous metal cutting blade.

Easy ways to cut sheet metal panels. To cut straight lines use an electric saw. The easiest methods for cutting sheet metal panels are not necessarily the simplest. Cutting aluminum sheet metal with a hammer and chisel is relatively straight forward line up the edge of the chisel along the line you wish to cut and strike the chisel with a hammer.

Select a fine toothed blade and don t cut aluminum with a wall thickness of more than 1 4 inch 0 64 cm. Then grip the saw with both hands and push the blade through the metal to cut it. You can cut mild steel up to about 3 8 in. Check out this video.

After a few wiggles the sheet will fracture along the cut line leaving a clean break as shown in the above photos. Hot metal chips will fly. In our test it cut through rebar like a hot knife through butter. It may not be an obvious choice but fitted with the right blade a circular saw is a great metal cutting tool.

Start by taping both sides of the sheet metal directly over the line you want to cut and clamp the metal to a work station so it doesn t move. Tired of getting fingers cut on sheet metal while using tin snips. Create a long fracture line then progressively bend the sheet from one end to to the other.